What are the advantages of flat die granulator in agricultural production?

In agricultural production, flat die granulators have become a trusty helper for many farmers and agribusinesses thanks to their unique advantages. Here are the key benefits these machines bring to farming:

1. High Granulation Efficiency

The flat die granulator lies in the flat die plate and rollers. The die plate comes with evenly spaced holes of identical size. When the rollers spin fast, materials get squeezed through these holes quickly and uniformly. Modern models boost output by using larger die plates with more holes while optimizing the gap between rollers and die plate. This means more materials get processed in less time.

2. Consistent Pellet Quality

The teamwork between the die plate and rollers ensures even pressure during shaping. Combined with precision-cut holes and specially treated roller surfaces, this produces organic fertilizer pellets that look like twins - same size, same shape. Uniform pellets aren't just pretty,they release nutrients evenly, giving crops balanced nourishment.

3. Handles Diverse Materials

The flat die granulator has strong adaptability to raw materials. From animal manure and crop stalks to brewery waste and peat soil, they can process various farm leftovers after basic preparation. For instance, some livestock farms mix manure with straw to make top-quality fertilizer, turning waste into valuable resources while feeding nearby fields.

4. Cost Savings

No water needed during granulation means no drying afterward. Farmers skip buying drying gear and cut energy costs from drying processes. Plus, good machines achieve over 90% success rates - most materials become sturdy, same-sized pellets that won't crumble easily. Less waste, more savings.

In short, flat die granulators play a crucial role in making quality fertilizers and feeds, proving their worth in modern farming through these practical advantages.