How to choose a suitable set of organic fertilizer production line equipment?

In the context of the rapid development of the organic fertilizer industry, choosing a set of suitable organic fertilizer production line equipment not only determines the production efficiency and product quality, but also directly affects the long-term competitiveness of the enterprise. The following are some specific suggestions for choosing organic fertilizer production line equipment:

1. Clarify production needs

Small enterprises or farms: If the annual output is less than 10,000 tons, you can choose a semi-automatic production line, such as a simple fermentation tank + a small Crusher + a Flat Die Granulator, which has low investment costs and flexible operation.

Medium to large enterprises: For enterprises with an annual output of more than 30,000 tons, it is recommended to configure a fully automatic fermentation system, intelligent batching equipment and an efficient drying and granulation line to achieve large-scale production.

2. Consider the characteristics of raw materials

High-humidity materials (such as livestock and poultry manure): This type of material has a high moisture content and organic matter content, and requires good deodorization and fermentation equipment, such as a sealed fermentation tank. At the same time, it is necessary to equip a Dewatering Machine and high-temperature drying equipment to reduce the moisture content from 70% to below 30% to avoid fermentation and adhesion.

Fiber raw materials (such as straw): A crusher (such as a Double Axis Crusher) is required to fully crush the material to ensure the uniformity of subsequent mixing.

Raw materials with more impurities: Screening equipment should be equipped to screen the raw materials first to reduce the wear of metal, stones, etc. on the equipment.

3. Consider process technology

Powdered organic fertilizer: The core equipment is fermentation tank, crusher and packing machine, with simple process and low investment.

Particle organic fertilizer: It is necessary to add granulators (such as Rotary Drum Granulators), coolers and coating machines, and the granule forming rate must reach more than 90% to meet the high-end market demand.

Functional fertilizer: If bacterial agents or trace elements are added, a precise batching system and aseptic mixing equipment are required to ensure the stability of active ingredients.

4. Pay attention to equipment quality and cost

Although high-quality equipment is more expensive, it can ensure long-term stable operation and reduce the number of maintenance. At the same time, the purchase cost, installation cost, operating energy consumption and maintenance cost of the equipment should be calculated. You can't just look at the price of the equipment, but you must consider the total cost of long-term operation.

When choosing organic fertilizer production line equipment, you need to consider the above factors comprehensively, weigh and choose according to your actual situation, so as to ensure that you choose the most suitable equipment for yourself and achieve efficient and stable production.