Building an organic fertilizer production line in a chicken farm

Establishing an organic fertilizer production line at a chicken farm not only helps manage chicken waste effectively but also transforms it into a valuable resource, creating additional income.

1. Site Planning and Selection

First, designate a suitable area near the chicken coops for the production line to simplify manure transportation. Ensure the location is well-ventilated to minimize odors affecting both the farm and nearby areas. Leave enough space for equipment, raw material storage, and finished products.

2. Raw Material Handling System

Chicken manure is the primary raw material. Set up an efficient collection system, such as conveyor belts, to quickly transport manure from coops to the processing area. Install a manure separator to split solids from liquids. The solid part moves to the next production stage, while the liquid can be treated for irrigation or other uses.

3. Fermentation System  

Fermentation is crucial. Build fermentation tanks or pits, and mix the manure with microbial agents like Bacillus subtilis. Use temperature and humidity sensors to monitor conditions. Turn the mixture regularly with a compost turning machine to ensure even fermentation. Maintain temperatures between 50-65°C for 10-15 days until the manure fully decomposes.

4. Processing System

After fermentation, further process the organic fertilizer. Crush the material into fine particles using a grinder, then shape it into uniform granules with equipment like a disc granulator or double roller press granulator. Adjust the size and shape based on market needs.

5. Drying and Packing

Freshly granulated fertilizer has high moisture content. Use a drum fertilizer dryer to reduce it to acceptable levels. Finally, pack the finished product automatically, labeling details like nutrient content and suitable crops.  

With these steps, a functional organic fertilizer production line can be built right on the chicken farm, turning waste into profit while promoting eco-friendly practices.